Many companies are looking for people who have experience in making washing machines. They should apply. In today’s article, I will tell you in detail how a washing machine is made so that you can also apply easily.
If you want to know in detail how a washing machine is made and what features are added to it, then click on our website Todayalljobs24.
The process of manufacturing a washing machine begins with the R&D department.
R&D department
At this stage, special types of CNC machines produce molds of various parts through computerized programs. High-tech electric discharge machines are used to produce molds for parts that require very fine detail. For large parts, the Super Asia factory also produces them using the latest large-bed mold machine.
The finished parts from the R&D and molding sections are sent to the injection molding section. The finished parts are put into the injection molding machine, and various plastic parts of the washing machine are manufactured in bulk, including the base, inner tub, and control panel of the washing machine.
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Injection molding section
The injection molding section is very large, and first we told you how the inner tub is made and how the external body part is made. Anyway, about 70% of a washing machine is made of plastic. So all the different components are made here. They are making the base of this machine in very large numbers. The motor is fixed on top of it.
Each one has a different color and a different chemical recipe. So the grilles are made differently. Along with this, they are making these baskets here, which are complementary, and putting them inside their machines. These different injection molding machines are installed where different things are being made. Work is going on here very quickly.
In this machine, these control panels are being made on which the mobs are to be installed, and different things are to be fitted; electrical things are to be fitted. All of these are prepared together. Along with this, the stack is also being collected, and it is then sent to the assembly section.
Apart from this, another very interesting product is a small machine; its body parts are also being made here, and it is also exported in large numbers. Especially, glue is going very well. In addition, like other ranges of machines, washing machines are made, so the plastic components made here are very large.
If you want to know in detail what else is done in the injection molding section, then click on our website Todayalljobs24.
Motor section
Here, the heart of the washing machine, that is, its motor, is prepared, and this is a special type of electrical sheet from which it is prepared. The electrical sheet, which is in the form of anvils, has its raw material collected here. First, the anvils are placed in the unwinding machine and then this electrical sheet, which is, you can say, a hydraulic press machine, which works as a stamping press and this is the latest machine that performs all this work very quickly.
There is also a lot of noise here because this machine not only has to cut this electrical sheet into pieces, but also repeatedly pulls it to make rotors. These rotors and stators are prepared. Later, whitening is done on these rotors and stators, and they are fixed, with the help of which the machine moves forward.
This sheet is cut into how many pieces and in what way is it pressed, after which these rotors are made, and this valuable and expensive work is done so that the motor Now I will tell you how the winding process is done and how the body motor parts are manufactured so that they are durable, last for a long time, and the efficiency of the machine is excellent.
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Die casting section
After the stamping press, we are now in the die casting section, and this is a very important part of motor making. Here, the aluminum is melted in a furnace, and its liquid form is poured into the die-casting machine, after which various types of internal and external parts of the motor are prepared. Interestingly, this furnace is also used to melt the rotor, and the latter is poured into it.
The latest machine that is installed in this regard is Super Asia. This is also a die-casting machine that produces two special cups that are placed on the back side of the motor, from which air comes out. The process is to melt the aluminum, put it in the die-casting machine, and the product that you have applied comes out in the form that you have applied.
This is the form that comes out of it. You must have seen it, usually placed on the back side of the motor. In the same way, on a die-casting machine, the upper part of the motor is attached. Different sizes of motors of different designs are manufactured, so these are also manufactured by different firms. How are they assembled? A very common process of winding, in which wire is wound, is also done. They tell you by the winding.
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CNC machining center
The parts of the motor that were prepared in the die-casting section have now arrived here. Inside the CNC machining center, using the latest machines, the placement and surfacing of these parts are done, where different processes have to be fitted. In a very smart way, this machine is also working on the base of the motor. These machines work very efficiently.
Earlier, this work was done through different processes, but now it is programmed automatically in a single machine so that these things have to be fixed in it, and it keeps surfacing and finishing them. Just like this raw material that came out of the die section, now, after removing this raw material from this machine, it gets a little hot because it comes out hot.
Its surfacing has been done here. Its finishing has been done here, and these finished materials will be sold further, where the motors will be assembled. If the external parts section of the motor is prepared, we have brought it to you. How are they made in the die section? Now, what is the function of the internal parts? This is the stator, which was prepared on a stamping press.
First, the plastic paper is inserted inside the stator, and then the important part of any motor is its wires. Small coils of copper wire are prepared, and these coils are inserted inside the stator. These are the coils that are prepared, and then the coils are inserted inside the stator through a machine and then this stator is prepared.
So, to cover these wires, the first thing that is done here is to stitch the wires. They are covered with stitches. They are packed so that they do not come out, and at the same time, their electrical work starts. Different types of wiring are done on them. Their wires are protected. So that there is no short circuit, the wiring becomes hot.
After this whole process, the finished stator is covered with a curtain and then stitched. The other part of it is stitched and then placed on a pressing machine and pressed. After that, the inner part of the motor is ready. Now it is also smooth.
No wire of any kind has come out, and the beautifully wound wire has entered the motor, and it is ready. After that, the motor is sent to an assembly unit where the entire motor is assembled, and then, after assembly, its quality is checked. After the quality check, it is sent to a large assembly unit where the entire washing machine is manufactured.
Assembly unit
We told you how all the parts are made in the self-assembly unit; then these parts are brought here and assembled here. First of all, these motors, which are the core of any washing machine, are assembled here, and you can see that the pulley is attached to them, with the help of which they start moving. After that, the skilled workers who are here are working.
This is what we told you about how the base is made. This motor is fixed inside this base, and then it is placed on an assembly line. All this work is done in such a sophisticated way, and its efficiency is so high. About 800 washing machines are produced here in one shift daily. This is what we told you about the base. This base is then fitted later. This is its inner tub.
The inner tub is also assembled. The pulley is attached to it. The drain pipe. It is installed, and then they are fitted here. Well, these are the pipes that are being worked with; these are basically pneumatic guns. In simple words, you can call them electric guns.
You can also use screwdrivers to tighten the screws. Well, one small thing is being worked on here with precision. As we told you earlier, the pulley is adjusted. Here, a belt is installed on this pulley and the motor, which then makes this motor mobile. During this process, the electrical wires are being installed here.
After the electrical wires, a small process is done here. You must have seen this thing that is usually installed in the water-washing machines of your motor up. This is so that when you wash the clothes, the thick contamination that is there accumulates in it, and some kind of drain pipe that is there does not get blocked.
After that, you tell me what is here and what its function is. The major set is fixed inside the machine, and then, further, these small details that are there are fixed with a screwdriver on top of it through a pneumatic gun so that it remains strong, and the quality that it guarantees is the quality which we see on everything. Another very common process is that it is about the electrical panel.
Well this control panel, which is where we control all our work which is there is being fixed here and this entire electrical process is so that it is being done by looking at everything by hand. Well, wherever electrical work is done, safety is very important. For this, the wires which are being connected are covered with a special type of yellow cap which is there.
Well the advantage of this yellow cap is that any kind of parts which are there, say a short circuit, will not happen. Well, after that, plastic is also regularly applied on it. This was said because the water that is there is If she doesn’t get into it, then this is the entire assembly line process. Going forward, its quality is checked. I’ll tell you how.
Quality check
So the machines that are manufactured on the assembly line are now brought to the quality line where their furniture is quality-checked. First of all, the pulse generator inside, which we call a flower in common language, is checked to see if it is fixed properly and is not loose.
After that, the electrical panel is checked properly, and all these people ensure each and every process. After that, the water test starts here. Here, water is poured into the washing machine and where the water is being poured, a sticker is being applied on it at the same time and then it is shifted forward. In the next quality check, you can see that the electric panels are installed and the electric wire is installed here. The machine is run and observed.
Both are being tested for water, and electrical tests are also being done to see if the machine is doing its job properly or not. Then we go ahead and check that the water is dried, the trial is done, and along with this, the workers are cleaning it with a cloth, drying it, and trying it out. Finally, another quality check is done. You can say that this is the last gatekeeper.
If there is any problem, even a small one, with the machine, we look at it visually. We see if there is any defect in it, whether it is vibrating or not, and whether it is making noise. After checking all the things, after ensuring it is good, it is sent to the packaging section.
Packaging section
After the quality check, these machines are brought to the packaging section, and before packing, a basket is placed inside, which is a gift for the clients. At the same time, it contains not only warranty cards but also clothes hangers that you can use to hang your clothes.
These machines are being automatically packed in cartons here, and after packing in the carton, strips are being supplied in it so that they cannot come out of the cutter, and then they are shifted to the godowns, and from there, what is there is dispatched and distributed all over the world.
So in today’s article, I told you how a washing machine is made.
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